I didn’t have anything to do last night so I thought I would educate myself and read thru all 300 plus posts.
It was a waste of time!
Most people when they rebuilt their motor want to make it better. It doesn’t need to be a race motor, but since they’re spending money rebuilding it why not do somethings to make it better and last a long time.
The most important fact is production motors are not exact and the manufacturing process itself creates wide variations. Some major, some minor. Simple truth is correct those variables and the result will be a much better performing motor.
The best motor to rebuild is yours! You have a history with the motor and if it has been a good performing motor until it failed then check to see what caused it it fail and what needs to be done to fix it. Refreshing a two stroke with new over sized pistons, bearings and seals should make the powerhead as good as new.
Since your spending the money..... fix the variations when you rebuild it.
Match port and straighten their edges. That makes the same port in each cylinder the same size and you have fixed the wavy edges on the ports. Check to make sure the sleeve(s) haven’t turned in the bores. Grind away any aluminum casting you see that extends into the ports. The block will need to be bored oversized for the pistons and honed for the new rings. Have the machine shop surface the block and cylinder head.
If you want to increase the compression you can ...but don’t make the cylinder head smaller cc than at SST 60 specification. You don’t necessarily need cut the head, but you want the head and block to be straight.
https://www.apba.org/documents/71326379 ... 11515A.pdfI would replace the reeds and you MUST clean the carburetors! Remember to replace the water pump impeller. And engine thermostat
There is a noticeable difference in performance with just making these changes in a STOCK rebuilt.